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1262F05 - ESAB Spoolarc 83 ER80S-D2 .035 MIG Wire 44lb Spool

Packaging: 20kg spool
$36.40/kg $451.00/20kg spool only $22.55/kgSave 38%

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OVERVIEW

Heavy-Duty Performance for Tough Jobs

When you are welding on heavy earthmoving equipment, cranes, or high-pressure piping, standard mild steel wire often isn't enough. That is where ESAB Spoolarc 83 comes in. This .035-inch MIG wire is the go-to choice for professional welders who need a high-strength filler metal that runs smoothly even when the conditions aren't perfect. Known in the industry as an ER80S-D2 (or ER90S-D2) wire, it is specifically formulated to produce welds that are stronger and more durable than those made with standard ER70S-6 wire, making it essential for repairs on equipment that takes a beating.

One of the biggest frustrations in the shop or the field is dealing with less-than-perfect steel. Spoolarc 83 is designed with high levels of deoxidizers—Manganese and Silicon—which help it "eat through" light rust and mill scale. This means you spend less time grinding and prepping and more time welding, without sacrificing the quality of the bead. The puddle wets out beautifully, creating a flat, smooth bead profile that ties in well at the toes, reducing the risk of cold lap or lack of fusion. Whether you are welding out of position on a pipe or running flat beads on a chassis, this wire gives you the control you need.

This 44 lb (20 kg) spool is sized for industrial wire feeders, ensuring you have enough material to keep the arc on for long shifts without constant changeovers. It is an excellent choice for automotive fabrication, shipbuilding, and mobile machinery repair. If your project involves high-tensile pipe or tubing, or if you are reinforcing structural components on construction vehicles, Spoolarc 83 delivers the reliability and strength required to ensure the weld holds up under stress. Upgrade your MIG setup with a wire that works as hard as you do.

Additional Information
AWS Spec:ER80S-D2
Brand:ESAB
Diameter:0.035"
Grade:ER80S-D2
Packaging:44 lb Spool
Packaging Description:44lb-spool
Polarity:DC
Weld Process:MIG (GMAW)
Material Composition:Low Alloy Steel, 0.5% Molybdenum
Wire Type:Solid
Spool Diameter:11.75 inches
Tensile Strength Class:80,000 psi, 90,000 psi
Certifications:CWB to CSA W48, AWS A5.28, MIL-E-23765/2

INCLUDED

  • 1 x 44 lb (20 kg) Spool of ESAB Spoolarc 83 .035" MIG Wire

APPLICATIONS

  • Industrial and General Fabrication
  • Earthmoving and Construction Equipment
  • High Tensile Pipe and Tubing
  • Mobile Machinery and Cranes
  • Automotive Manufacturing
  • Ship and Barge Building
  • Pressure Vessel Fabrication

FAQ

ESAB Spoolarc 83 meets the requirements for AWS A5.28 ER80S-D2 and ER90S-D2 classifications.

Common shielding gases for ER80S-D2 wire include 100% CO2 or Argon/CO2 blends (such as C25), depending on the specific welding procedure and desired arc characteristics.

Yes, Spoolarc 83 contains approximately 0.5% Molybdenum to provide higher deposit strength in both as-welded and stress-relieved conditions.

Yes, the high levels of Manganese and Silicon in Spoolarc 83 provide good rust and scale tolerance, although proper cleaning is always recommended for critical welds.

This product comes on a 44 lb (approximately 20 kg) spool.

Yes, Spoolarc 83 is designed for all-position welding, making it versatile for pipe and structural applications.

The wire diameter is 0.035 inches (0.9 mm).

It is commonly used in automotive, shipbuilding, mobile machinery, and general fabrication, particularly for high-tensile pipe and tubing.

CATALOGUE & SPEC SHEETS

Spec Sheet