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69100508 - Bonarc ER70S-6 Mild Steel MIG Wire .030 - 5kg Spool

Packaging: 5kg tube
$10.08/kg $31.50/5kg tube only $6.30/kgSave 37%

In stock

OVERVIEW

Reliable Welding Wire for Every Project

If you are looking for a MIG wire that just works, the Bonarc .030" S6 Steel Wire is a fantastic choice for your garage, workshop, or job site. This 5kg (approx. 11lb) spool is the perfect size for many portable MIG welders and offers enough material to get through substantial projects without the weight of a massive industrial drum. Whether you are patching up a car frame, building a welding table, or repairing farm equipment, this wire is designed to make your life easier. The .030" diameter is widely considered the "sweet spot" for general fabrication—it is thin enough to handle sheet metal on auto body repairs without blowing through, yet thick enough to lay down solid beads on 1/4" steel brackets and tubing.

The "S6" in the name stands for the wire's chemistry, which is loaded with extra silicon and manganese. In plain English, this means the wire helps clean the metal as you weld. If you don't have time to grind every single inch of steel down to shiny bare metal, this wire is forgiving enough to handle a bit of rust or mill scale while still producing a strong, crack-resistant weld. It flows out smoothly, wetting into the toes of the weld to create a flat, professional-looking bead that requires less grinding later. The copper coating on the wire isn't just for looks; it helps the wire slide smoothly through your MIG gun liner, preventing those frustrating jams and burn-backs that stop your work cold.

Setting up is straightforward. You can run this wire with straight CO2 if you are on a budget or need maximum penetration on thicker steel. However, for the best experience—smoother sound, less spatter, and nicer looking welds—we recommend running it with a 75/25 Argon/CO2 mix. It runs on standard DC+ polarity, which is the default for almost all gas-shielded MIG welding. The arc is crisp and consistent, giving you excellent control over the puddle whether you are welding flat on a bench or out of position on a vertical repair.

Don't settle for cheap, unbranded wire that sputters and pops. Bonarc delivers consistent quality spool after spool. The precision winding ensures the wire comes off the spool tangle-free, so you can keep your hood down and your arc lit. Upgrade your consumables today and see the difference a quality ER70S-6 wire makes in your weld quality and overall frustration levels.

Additional Information
Brand:Bonarc
Diameter:0.030"
Grade:S6 Copper Coated
Packaging:5 kg Spool
Aws Spec:ER70S-6
Weld Process:MIG (GMAW)
Polarity:DC, DCEP
AWS Classification:ER70S-6
Wire Diameter:0.030"
Spool Size:5 kg (11 lb)
Material Composition:Mild Steel
Shielding Gas Requirement:CO2, Argon/CO2 Mix
Wire Type:Solid
Packaging Description:5kg tube

INCLUDED

  • 1 x 5kg Spool of Bonarc ER70S-6 .030" MIG Wire

APPLICATIONS

  • General Fabrication and Manufacturing
  • Automotive Body and Frame Repair
  • Structural Steel Welding
  • Sheet Metal Work
  • Farm and Agricultural Equipment Repair
  • Maintenance and Repair Operations (MRO)
  • Light to Medium Gauge Steel Projects

FAQ

You can use 100% CO2 for deeper penetration and lower cost, or a mix of 75% Argon / 25% CO2 (C25) for a smoother arc, less spatter, and a flatter bead profile.

This is a solid MIG wire, so it requires DCEP (Direct Current Electrode Positive), also known as Reverse Polarity. Connect the torch to the positive terminal.

Yes, the ER70S-6 classification contains high levels of deoxidizers (manganese and silicon) which allow it to handle light to moderate rust and mill scale better than S3 or S2 wires.

Most likely. The 5kg (approx. 11lb) spool typically uses a standard 2-inch (50mm) center hole and is roughly 8 inches (200mm) in diameter. Check your welder's manual to confirm it accepts 8-inch spools.

As an ER70S-6 class wire, it provides a minimum tensile strength of 70,000 psi (480 MPa) when welded according to AWS specifications.

No, this is a solid wire. It requires an external shielding gas cylinder to protect the weld pool. It will not work without gas.

The .030" diameter is very versatile. It is generally suitable for material thicknesses ranging from 22 gauge (0.8mm) up to roughly 5/16" (8mm), depending on your machine's amperage output.

Yes, this Bonarc wire is copper-coated to improve electrical conductivity at the contact tip and to assist with smooth feeding through the liner.