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907710002 - Miller Maxstar 161 STL TIG/Stick Package with Remote Control

$4,919.20/ea Save 22% ($1,078.20)$3,841.00/ea

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OVERVIEW

Miller Maxstar 161 STL Contractor Package - 907710002

Equip yourself with the Miller Maxstar 161 STL Contractor Package, a top-tier welding system designed for versatility and reliability in the field. This package is curated for the serious welder who needs a machine that can travel anywhere and perform flawlessly. The kit includes the Maxstar 161 power source, a remote fingertip control for precise amperage adjustments on the fly, a high-quality Weldcraft TIG torch, and all necessary cables, housed within a rugged X-CASE. Whether you are working on process piping, food and beverage industry repairs, or aerospace applications, this machine delivers consistent DC TIG and Stick welding results.

Unmatched Portability and Flexibility

Gone are the days of hauling heavy transformer machines. The Maxstar 161 STL weighs only 13 lbs and features an adjustable shoulder strap, making it effortless to move from truck to job site. Its compact footprint (10.3 x 5.6 x 13.5 inches) allows it to fit into tight spaces where larger machines cannot go. The ability to swap between 120V and 240V input power instantly means you are never left without a power solution. The included MVP plugs and cords make voltage transitions seamless, ensuring you can get to work immediately regardless of the outlet type available.

Precision Welding Technology

This machine is packed with features to enhance weld quality. The DC TIG mode utilizes Lift-Arc ignition, perfect for critical welds where tungsten inclusion must be avoided, and high-frequency starts are not permitted. It supports a wide amperage range from 5 to 160 amps, providing the finesse needed for thin stainless steel and the power required for thicker sections. In Stick mode, the Maxstar 161 overcomes common challenges; the Low OCV Stick design reduces open-circuit voltage to 12-16 volts when not welding, enhancing safety without compromising the ease of arc starting.

Reliability and Warranty

Miller Electric stands behind the Maxstar 161 with their True Blue 3-Year Warranty, giving contractors peace of mind. The machine's thermal overload protection safeguards internal components if the duty cycle is exceeded or airflow is blocked. Power Factor Correction (PFC) ensures optimum performance, especially on 120V circuits, by reducing nuisance breaker tripping. This package is not just a welder; it is a complete, professional-grade system ready to tackle the most demanding DC welding tasks.

Additional Information
Brand:Miller
Voltage:120/240 V
Amperage:160
Weld Process:TIG (GTAW)
Phase:Single Phase
Duty Cycle:20%
Process Type:TIG (GTAW)
Input Voltage:120 V, 240 V
Output Range:5 A - 160 A
Cooling Type:Fan-On-Demand
Portability:Handle, Shoulder Strap, X-CASE
Warranty Period:3 Years
Current Type:DC
Max Open Circuit Voltage:48 VDC
Item:welding machine
Packaging Description:1 each

INCLUDED

  • Maxstar 161 STL Power Source
  • 6.5 ft (2 m) Primary Cords for 120V and 240V
  • X-CASE Protection Case
  • RCCS-6M Remote Fingertip Control (195184)
  • Stick Electrode Holder with 13 ft (4 m) cable and 25 mm Dinse-style connector
  • Work Clamp with 10 ft (3 m) cable and 25 mm Dinse-style connector
  • Weldcraft A-150 (WP-17) 12.5 ft (3.8 m) TIG Torch with connector
  • Flow Gauge Regulator with Gas Hose
  • AK2C Accessory Kit (short back cap, nozzles, collets, collet bodies, tungsten)
  • Adjustable Handle/Shoulder Strap
  • Quick Reference Guide

APPLICATIONS

  • Process Pipe Welding
  • Food and Beverage Industry Maintenance
  • Restaurant and Kitchen Repair
  • Experimental Aircraft Fabrication
  • Shipboard Installation and Repair
  • General Maintenance and Repair
  • Dairy Industry Applications
  • Metal Art and Sculpting
  • Mechanical Contracting

FAQ

No, the Maxstar 161 STL is a DC-only machine. To TIG weld aluminum, you typically need an AC/DC machine. This welder is designed for steel, stainless steel, and other ferrous metals.

The STL model features Lift-Arc TIG starting, while the STH model includes both Lift-Arc and High-Frequency (HF) starting capabilities. This STL package relies on Lift-Arc, which is ideal for environments where HF interference is a concern.

No, this specific package (907710002) includes the RCCS-6M remote fingertip control. A foot pedal can be purchased separately if preferred.

Yes, the Maxstar 161 STL has a specific '6010 Stick' mode designed to provide superior arc performance for cellulosic electrodes like E6010.

The machine features Auto-Line technology and can operate on either 120V or 240V single-phase power. It comes with interchangeable cords for both voltages.

The included Weldcraft A-150 (WP-17) TIG torch is an air-cooled torch.

On 240V power, the rated output is 160A at 20% duty cycle. On 120V power, the rated output is 90A at 100% duty cycle for TIG welding.

Yes, this package includes the Miller X-CASE, which is designed to protect the machine and store all included accessories during transport.

CATALOGUE & SPEC SHEETS

Spec Sheet
4.7 87 reviews
  • 5 stars 76
  • 4 stars 5
  • 3 stars 2
  • 2 stars 1
  • 1 star 3
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  1. Size does not matter with this machine

    Been welding with this machine at my work for a couple years. It doesn't pop breakers like its predecessor. You can actually stick weld without long arching. 220 works much better than 110 but my generator in my feild truck runs this great !

    Michael

    Sourced from Miller
  2. Yes I recommend these to all my contractor friends

    I use these on all my job sites industrial and commercial stainless carbon they're great for TIG welding and they run all day long. we do 12-hour days 6 7 days a week and they work fantastic

    Michael

    Sourced from Miller
  3. I would buy this product again.

    I use this welder for clean tig welding on steel , galvanized, Stainless metals . we have had 3 of these and they are great.

    Ron

    Sourced from Miller
  4. I would defiantly buy this machine again.

    We use this machine for Tig welding food grade milk pipe in our dairy. It works great, and with its small size we can get up into the ceiling to reach pipes needing leak repairs.

    Tim

    Sourced from Miller
  5. Top notch

    Very worthy and reliable machine … great performance.. good quality so far

    Marcos

    Sourced from Miller
  6. Worth the money

    Best little welder I've used. Runs 6010 and 7018 just like my big blue. I've ran a few 309l rods and all have welded great doesn't trip my 20 amp 120v breaker. Easy to use and is convenient for jobs that are next to impossible to get my welding rig into .. great for plant work / mobile welding

    Brandon

    Sourced from Miller
  7. Next purchase shall be the maxstar 210 DX

    I use this machine in the sanitary welding field. Very compact and very convenient. It gives great output and can handle heavy use on the daily. The pulse on this machine is very convenient for welding stainless steel Pharaohs that can pull if you don't control your heat. Not with this machine.

    John

    Sourced from Miller
  8. Best portable DC Tig unit out there.

    Great little machine for portable work. The machine this small, lightweight, runs on 110 or 220, has HF and miller build quality. What else is there to say.

    Shawn

    Sourced from Miller
  9. I would buy this suitcase welder over and over again.

    I would stick and I'm learning how to tig user friendly.

    Santos

    Sourced from Miller
  10. Good purchase

    So far I really like the machine wish I could have gotten another maxstar 150stl but this one is doing good

    Jeffrey

    Sourced from Miller
Google Rating
4.8
Based on39reviews
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